Sunday 2 February 2014

Outsiders Motorcycles CB500





Outsiders Motorcycles CB500
Outsiders Motorcycles are a small operation comprising Bert and his girlfriend Jene, based in Zwolle (for now) in the Netherlands, and together they are slowly building a business with their own brand of custom bikes. “About a year ago, our good friend Linda came to us with a wish. That wish was to have her own motorcycle, built how she wanted it. She did not even have a drivers license at the time so the race was on between getting her license and getting her bike done. At that time, we had just finished two bikes: our own. And at that time, those weren’t even pretty at all. ;)They started the search for a donor and soon stumbled on an advert for a CB500 in boxes, which actually turned out to be two CB500s plus a 750 sohc engine, five pairs of wheels, and various other bits spread across 15 boxes. Quite a haul. The two 500cc engines were torn apart and combined to create one decent working unit.After sorting all the crap we started to work on the frame. We sold a lot of the parts to make funds for the build. Linda wanted a nice clean classic bike. Not too much bells and whistles. So that was the plan we kept in mind building it. She added her own flavor to it by buying parts herself which we made to fit the whole picture.”The frame was de-lugged, looped and various parts were powder coated, but then the build stalled while they moved shop six times, extending the build period to a whole year… Luckily Linda was patient, and we presume she was yet to pass her test? From Bert & Jene’s point of view, this was the build that defined the period of them becoming “a proper workshop”, from a small space with a few spanners to the proper setup they have now. “Linda’s build helped us to get where we are right now.“Back to the bike: Small bits were done during that year. Wheels were laced, forks rebuilt, bearings and bushes replaced, parts were ordered. Everything was checked and replaced where needed.  The whole sha-bang. We also put in a 650 camshaft for extra ponies and put it back together with stainless allen bolts. The engine was then put back into the frame and then it went fast. Tank was repainted in-house, seat done by our local upholstery-shop. Wiring was a real challenge because Linda bought some CBR600 handlebar-switches, wich of course did not match the original loom, which then had to be totally rebuilt with a combo R/R and Motobatt battery.The tank is metallic charcoal metal with 2k clearcoat, and has a new petcock. The seat has been diamond stitched in very dark grey rather than the usual black. As Linda is quite small they also did a hydraulic clutch conversion to give her some extra muscle for the new EBC reinforced clutch springs. “The clutch conversion and braided hoses were a gift because Linda helped us out along the way
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Honda CG 125





Honda CG 125......

As far as most people are concerned, Kathmandu in Nepal is about as far away from Western civilisation as it’s possible to get. It conjures up images of lost Himalayan citadels, ancient legends, monks, Yak’s milk tea, impassable trails and the Yeti… So we were more than pleasantly surprised to get this sweet like 125cc build from Raajib Sayami of RS MOTO in the ancient mountain city. …Who knew?I wanted to do something with motorcycles but I was just playing bass in a band with pretty much no idea about building machines.  This is my attempt at least to start learning. And I’m still learning”The bike is a 1982 Honda CG125, but remaking her into something more desirable wasn’t going to be straight forward in a place with strict rules that no-one quite understands. “The rules and laws are crazy in Nepal. You can’t change any parts on the motorcycle, and if you do change anything, it’s considered modification, which is illegal. So if you do anything to a motorcycle, it’s on your own risk when you drive in town. No one knows how much you gotta pay for what you did on your bike..sometimes just changing a different type of mirror cost you Rs 5,000. Traffic police in Kathmandu just don’t like to see bikes that look different.”“I did what I love to – it’s my freedom. I started working on my bikes, people got interested looking at my bikes and then I helped a few friends and friends of friends. I always get help from people when I need it. Working with motorcycles became a way of educating myself. The last two years or so my life has been motorcycles. Last year I decided to give name my operation a name: RS MOTO…All I remember is the frame and few parts of the engine in a box on my friend’s basement floor. Everything I needed was there, it was just in pieces. Then I decided to make something new that was true to the original motorcycle. I wanted to make this bike alive and running.”The tank comes from a CG110 mounted to the standard frame, although the swingarm has been lengthened. The front forks are from a Honda CBZ and the rear light is made by Stanley and the front from an XL. The engine is standard but has been rebuilt, and free breathing carbs suck in the air while burnt gases exit through a wrapped pipe with home built custom exhaust. Wiring is all new. The handlebar is from a Ducati 796........................................
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